Power Conditioning Systems for Ontario Industrial Facilities
Protect Your Equipment and Your Bottom Line
Poor power quality costs more than you think!
What is Power Conditioning?
Power conditioning is the process of improving the quality of electrical power to eliminate:
Voltage spikes and sags
Harmonic distortion
Electrical noise and transients
Unbalanced loads
Power factor inefficiencies
Poor power quality can lead to premature equipment failure, data loss, and unnecessary energy waste.
Our custom-made systems can help with the following:
Understanding power factor is the first step — read our
Who Needs Power Conditioning?
Any industrial or commercial facility with sensitive equipment, high-power loads, or automation systems should consider power conditioning.
CONDITIONING
Manufacturing plants
Food processing facilities
Commercial HVAC systems
Medical and laboratory environments
IT and data centres
Renewable energy systems (solar, wind)
Case studies
A dairy producer in Southern Ontario was experiencing poor power factor and unacceptable Total Harmonic Distortions (THD).
Our custom-built 300kVAR Power Factor Correction was able to improve the facility’s power factor, eliminate harmonics and address voltage fluctuations. Additionally, the Power Factor Correction provided ride-through for voltage sags which reduced the number of power interruptions and led to an annual savings of over $20,000. The facility is also enjoying far less downtime.
A manufacturing company was dealing with , , and costly . We conducted a detailed power audit to identify the underlying issues. Our team designed and installed a that not only solved their core power quality problems but also reduced . Since implementation, the facility has improved its , with significantly caused by voltage sags and swells boosting productivity and operational stability.
Technical Specifications
Main Specifications
| Device Name | Circuit Energy Power Conditioning Systems |
|---|---|
| Network Rated Frequency | 60 Hz |
| Network Rated Frequency | 600/480 V AC |
| Reactive Power Rating | 75 to 525 kVAR |
| Operating Mode | Automatic |
| Product or Component Type | Capacitor Bank with Detuned Harmonic Filter |
| Capacitor Technology | Heavy Duty |
| Accessibility for Operation | Front |
| Colour | Gray RAL 7035 |
Complementary Specifications
| Detuned Factor | 4.2 | 3.8 | 4.8 |
|---|---|
| Harmonic Filter Relative Impedance | 5.67% | 7.00% | 4.35% |
| Tuning Frequency | 252 Hz | 228 Hz | 288 Hz |
Power Ratings
| Reactive Power per Stage | 75 kVAR |
|---|---|
| Protection Type | 100A/14kA MCCB per stage |
| Maximum Permissible Voltage | 1.1 x Un 8 hours over 24 hours |
| Contractor Max Peak Current | 3040 A |
Installation & Environment
| Mounting Location | Indoor |
|---|---|
| NEMA Degree of Protection | NEMA 1 |
| Dimensions | Depends on The Order |
| Maximum Weight | Depends on The Order |
| Operating Altitude | Up to 6561.68 ft (2000 m) |
| Ambient Air Temperature for Operation | -10 to 46 °C (14 to 115 °F) |
Standards & Certifications
| Standards | CSA/UL |
|---|---|
| Product Certifications | CSA |
Standard SVG Specifications
| Capacity |
200V(176V~264V): 35kvar 400V(228V~456V): 30/50/100kvar 480V(384V~552V): 30/40/50/80kvar 600V(420V~690V): 40/50/80/100kvar 690V(483V~793V): 40/50/80/120kvar |
|---|---|
| Efficiency | ≥97% |
| Type | rack-mounted, wall-mounted |
| Wiring method | 3P3W/3P4W (same unit) |
| Rated frequency | 50Hz/60Hz (auto sensing range: 45Hz～62Hz) |
| Function | Reactive power compensation, Three phase balancing, Voltage regulation |
| Operation mode |
6 operation modes can be set according to different needs. Example: “Q+B” (Reactive power compensation first, then three phase balancing) |
200KVAR SVG Technical Specifications
| Capacity | 200kvar |
|---|---|
| Voltage |
400V (228V~456V) 200V (176V~264V) |
| Efficiency | ≥97% |
| Type | Rack-mounted, Wall-mounted |
| Wiring Method | 3P3W / 3P4W (same unit) |
| Rated Frequency | 50Hz / 60Hz (auto sensing range: 45Hz～62Hz) |
| Function | Reactive power compensation, Three phase balancing, Voltage regulation |
| Operation Mode |
6 operation modes can be set according to different needs. Eg. “Q+B”: reactive power compensation first, then three phase balancing. |
Technical Specifications
| Capacity | 100kvar |
|---|---|
| Peak Efficiency | 98.5% |
| Voltage | 400V (228V~456V) |
| Weight | 35kg |
| Noise Level | < 56dB |
Efficiency & Performance Benefits
| Energy Savings | 1.5% efficiency promotion leads to 12,972 kWh energy savings per year compared to 97% efficiency legacy products. |
|---|---|
| Thermal Management | 33% heat loss reduction: Minimizes heat effect, extends service life, and reduces maintenance costs. |
| Ventilation | 390CFM requirement: Lower air volume allows for easier high IP rating cabinet customization and reduced fan noise for commercial use. |
Components in our solution
Power Factor Correction add a compensating reactive power to the facility, which helps to improve the power factor and reduce energy costs.
A power factor correction system typically consists of several components that work together to ensure the electrical power supplied to a device or system is consistent and within acceptable limits. The main components of the system are detuned reactors, capacitor cans, contactors, disconnects, and the controller.
Upload your past 12 months electricity bills for a no-obligation preliminary proposal
Frequently Asked Questions
What are the benefits of using a Power Conditioning System (PCS)?
A PCS can improve the reliability and performance of electrical loads by providing clean and stable power, protecting against voltage spikes and surges, and reducing harmonics while improving the power factor and consequently saving on bills.
How does a PCS work?
A PCS typically uses a combination of reactors, capacitor cans, and controllers to improve the quality of the incoming power. In some facilities if the harmonic distortion is the main issue, we will customize the design in a way that our PCS specifically addresses harmonics and mitigates the unwanted waveforms.
How do I know if I need a PCS for my equipment?
If you are experiencing problems with equipment performance or reliability, or if you are using sensitive electronic equipment in an environment with poor power quality, a PCS may be necessary to protect and improve the performance of your equipment.
Can Power Conditioning System help me have a ride-through when a failure or supply interruption occurs?
You can benefit from a degree of intermittent power supply failure ride-through. This is, in most cases, sufficient to ride through common upstream auto fault reclosures which are typically 240ms in duration and can cause sensitive equipment such as PLCs to reset and result in lost production time and wasted raw materials.
Several motors have recently been defective although their expected life span was at least several more years. How can I solve this issue?
On top of all other benefits, PCS reduces premature wear and tear—and eventual failure—in your electrical equipment, resulting in less downtime and lower repair or replacement costs. The quality of the power supplied to the loads directly affects their operation, efficiency, and lifespan. A cleaner power supply has been proven to extend equipment life expectancy and significantly reduce power-related complications downstream.On top of all other benefits, PCS reduces premature wear and tear—and eventual failure—in your electrical equipment, resulting in less downtime and lower repair or replacement costs. The quality of the power supplied to the loads directly affects their operation, efficiency, and lifespan. A cleaner power supply has been proven to extend equipment life expectancy and significantly reduce power-related complications downstream.
I already have a power factor correction unit installed in our facility. Does it provide the whole benefits already mentioned?
The short answer is no. Power factor correction units just improve the power factor but cannot provide ride-throughs, harmonic filtration, voltage balancing, etc. Furthermore, usually older systems do not function well enough after several years. So, you can retrofit your existing old system with a newer, more efficient, and a better solution.